Multifunctional 3D-printed composites based on biopolymeric matrices and tomato plant (Solanum lycopersicum) waste for contextual fertilizer release and Cu(II) ions removal

The production of tomatoes faces significant challenges, including the high amount of waste generated during the harvest stage and copper-contaminated soil due to pesticide use. To address these issues and to promote a more sustainable agriculture, innovative biodegradable green composites for contextual controlled soil fertilization and Cu removal were produced by 3D-printing technology. These composites were made by incorporating NPK fertilizer flour and tomato plant waste particles (SLP) into three different biodegradable polymeric matrices: polylactic acid (PLA); a commercial blend of biodegradable co-polyesters (Mater-Bi (R), MB) and their blend (MB/PLA, 50:50). Rheological characterization suggested the potential processability of all of the composites by FDM. Morphological analysis of printed samples confirmed the good dispersion of both filler and fertilizer, which also acted as reinforcement for MB and MB/PLA composites. SLP and NPK moduli were evaluated by powder nanoindentation and, for almost composites, the theoretical Halpin-Tsai model satisfactorily fitted the actual tensile moduli. The decrease in NPK fertilizer release rate and the increase in Cu(II) removal efficiency were achieved using whole 3D-printed composites. By selecting the appropriate matrix and incorporating SLP particles, it was possible to tune the NPK release rate and achieve copper absorption efficiency. Notably, MB samples containing SLP particles displayed the fastest release and the highest Cu(II) removal efficiency.