Mater-Bi-Based Biocomposites Reinforced with Lemongrass: A Comparison Between Leaf- and Culm-Derived Particles

In this study, aiming to develop novel biocomposites that offer competitive properties while retaining their renewable and biodegradable characteristics, a biodegradable polymer matrix (Mater-Bi® HF51L2) was reinforced with natural particles extracted from the culm and leaf of Cymbopogon flexuosus (lemongrass). Particles (<500 µm) were incorporated at 10 and 20 wt.% via twin-screw extrusion followed by compression moulding. Morphological analysis via SEM revealed distinct structural differences between culm- and leaf-derived particles, with the latter exhibiting smoother surfaces, higher density, and better dispersion in the matrix, resulting in lower void content. Quasi-static mechanical tests showed increased stiffness with filler content, particularly for leaf-based composites. This material, at 20 wt.% filler loadings, enhanced the tensile and flexural moduli of the neat Mater-Bi approximately three and two times, respectively, a result attributed to enhanced interfacial adhesion. Rheological measurements (rotational and capillary) indicated significant increases in complex viscosity, particularly for leaf-filled systems, confirming restricted polymer chain mobility and good matrix–filler interaction. Dynamic mechanical thermal tests (DMTA) results showed an increased storage modulus and a shift in glass transition temperature (Tg) for all biocomposites in comparison to Mater-Bi matrix. Specifically, the neat matrix had a Tg of −28 °C, which increased to −24 °C and −18 °C for the 20 wt.% culm-reinforced and leaf-reinforced biocomposites, respectively. Overall, the leaf-derived particles demonstrated superior reinforcing potential, effectively improving the mechanical, rheological, and thermal properties of Mater-Bi-based biocomposites.