Characterization of cooling loads in the wine industry and novel seasonal indicator for reliable assessment of energy saving through retrofit of chillers

The food sector is a major consumer of energy and growing efforts are being made in the search for solutions that will guarantee the efficient and sustainable use of energy resources. Among the different sectors, wineries are attracting particular interest due to the continuous growth of the global market and production. Surveys conducted in the winemaking sector have highlighted the importance of performing accurate energy audits and have identified the installation of efficient refrigeration systems as a promising solution in a variety of cases. Unfortunately, the savings achievable by efficient cooling technologies are often estimated using simplified approaches which do not take into consideration the actual operating conditions of the equipment typically variable on seasonal and daily bases. In this paper a novel bottom-up procedure is presented, aimed at developing reliable profiles for refrigeration and air-conditioning loads and at assessing the extent to which more efficient chilling units could contribute to reducing electricity consumption. The use of standard Seasonal Energy Efficiency Ratios is critically discussed and a novel customized indicator is proposed. The method is applied to a medium-scale winery producing still red and white wines and sparkling wines, for which only aggregated energy consumption data are available. After deriving detailed load profiles, it is proven that the use of standard seasonal indicators leads to 56.85% and 83.87% overestimation of potential energy savings, respectively, for low and medium temperature cooling energy uses, confirming the importance of adopting seasonal indicators customized on the actual operating conditions of chillers.