Polymerization of Vinylidene Fluoride with Perfluoropolyether Surfactants in Supercritical Carbon Dioxide as a Dispersing Medium

The heterogeneous polymerization of vinylidene fluoride (VDF) was investigated at 50 °C with supercritical carbon dioxide (scCO2) as a dispersing medium and diethylperoxidicarbonate as an initiator in the presence of different perfluoropolyether surfactants. When FLK 7004A ammonium carboxylate salts were used at a 5% (w/w) concentration with respect to VDF, with an initial pressure of 31–45 MPa and with an olefin concentration of about 5.5 mol/L, monomer conversions up to 63% were obtained, corresponding to a final solid content higher than 200 g/L, and the polymer was collected at the end of the process in the form of a white powder completely composed of microspheres. The effects of the density of the polymerization mixture, the monomer loading, and the surfactant concentration were studied. Collected experimental results suggest that Fluorolink ammonium perfluoropolyether carboxylic salts are the most effective surfactants yet tested in the dispersion polymerization of VDF in scCO2.